Wiring, Download, 20V RelatedNovember 28, 2008 10:26 pm

Nothing to do at the office…got so many free time :D

Lay my eyes on this page :

http://www.club4ag.com/ - ECU Japan 4age 20V Silver

Hey…
Since we got AE111 Engine ECU Terminals

Why not I make myself the AE101 Engine ECU Terminals diagram …

Soo here they are…click image for bigger size…

AE101 Engine ECU Terminals (Manual)

AE101 Engine ECU Terminals (Auto)

P/S :
1) Please take note that above ECU Terminal pictures are for normal AE101, not for AE101 model 93.5…It’s a bit different…refer to the data table respectively…
2) For AE111…still on progress as need to know the wiring color… :D

Engine Mechanical, 20V RelatedNovember 19, 2008 10:15 pm

Ever wonder what is inside our beloved VVT pulley :D

This what makes our Intake cam pulley advance by 30 degree with the help of OCV with the right manifold pressure, that received signal from ECU…

Thanx to DonnieB from hhttp://forum.9000rpm.net

===================================

Then comes in VVT-i system…
Hence…the VVT-i pulley
which looks something like this :

Open the 4 bolts…this is what you see inside…

The cover plate off. During normal start or cold start…system goes to fully retard…once on operathing tempreture…system can go advance n retard back when ever needed…

More info on VVT-i noise…
VVT-i internal parts and how it works…refer to this thread - Celica Forum

==============DVVT===============

While we are talking about VVT-i, lets talk about DVVT.
which works similarly to VVT-i…

Here some brief picture of DVVT system…

Thanx to otromen from myvi forum

Engine, 4age Part Number, Sensors, 20V Related 10:00 pm


Click Image to Zoom in

Sensors Detail :
From top to bottom, left to right :

Water gage (water temperature sender switch) : 83420-20040 - AE111
Knock Sensor : 89615-22050 - AE11#
Oil pressure switch : 83520-35030 - AE101 and AE111
Oxygen sensor : 89465-19685 - AE111
Temperature switch (temperature detect switch) : 89428-12160 - AE111

The most troublesome sensor with faster wear and tear is the O2 sensor / oxygen sensor / lambda sensor…with life span 50k miles or 80k km…

Others…not quite sure…will try to find it…

======================UPDATE - 20/11/2008===================

Sensors locations with pictures…

Credits goes to DonnieB from http://forum.9000rpm.net , thanx !!!

Engine, Engine Mechanical, 20V Related 9:47 pm

More data…

Thanx to a good research made by KinLoud, from ToySpeed, New Zealand.
Original post : 4age rods ( conrods ) now with weights.

4age Part Number, Sensors, 20V RelatedJune 10, 2008 8:44 pm

Found this new part number database…

http://www.tomco-inc.com/Catalog/tps%20sensors.pdf

20V TPS part numbers is not listed…

4AGE 20V silvertop TPS part number is 89452-12080 which is the same as 2JZGTE, 3RZFE, 2RZFE, 5VZFE -> 89452-12080 / 22080. Not quite sure about Blacktop TPS number, will get it later.

 

Supra 2JZGTE TPS

 

 

============================

 

The best part…I browse the page…and found out this cool online Catalog…

consist of Carburetion Catalog, Emissions Catalog, Klean Screen Catalog, Sensors Catalog, Oxygen Sensor Catalog, Fuel Injection Catalog and others :

source : http://www.tomco-inc.com/PDFCatalogs.aspx 

Wiring, Lubrication, Sensors, 20V RelatedDecember 24, 2007 5:57 pm

Oil Control Valve (OCV) also known as Oil solenoid or VVT solenoid.

At first I thought it was the OCV oil ring…but since the leak came from the socket…for sure it’s the OCV itself leaks…

Symptoms  : A bit slugish during VVT engage…

Solutions : Replace OCV

For more info on OCV , click here 

 

click to enlarge

Lubrication, Others, Toyota News, 20V RelatedOctober 1, 2007 12:02 am

Physically, the original oil filter (made in Japan) printed lettering must be clear, bright and sharp. Plus the filtering look like the picture below.

Some imitation oil filter are not bright enough and even the text is blurred. The filtering system are soo different and have a few type, with steel, not vertical and so on. So be careful, the price is not that much different, but the most important thing is the filtering system.

Original Toyota Oil Filter, C6

The filtering , the original one, should look like this…

There’s also a new mentioned that C6 will stop production and will be replace with E2, made in Thailand. C5 will be replace with E1. Darn…the worst part is, the E2 model are wrapped up with steel kind of filtering, have to do some investigation and comments on this E2 that I’ve never used before.

E2 Oil Filter, made in Thailand

But this filter have a bypass valve..

If you wait too long to change the oil and oil filter, there is a danger that the oil filter might become plugged. To prevent a plugged oil filter from starving the engine for lubrication, oil filters have a built-in safety device called a “bypass valve.” When the differential pressure across the oil filter element exceeds a predetermined value (which varies depending on the engine application), the bypass valve opens so oil can continue to flow to the engine. But when the bypass valve is open, no filtration occurs. Any contaminants that find their way into the crankcase circulate throughout the engine and act like an abrasive producing accelerated engine wear.

Another option, is using the Perodua 15601-00R01 oil filter…just knew that we can use perodua oil filter…

But…i’m not quite sure whether it can be used on 4AGE or not…still looking for answers…
Please refer here : zerotohundred.com

Perodua

DIY Stuffs, A/C System, 20V RelatedSeptember 26, 2007 5:57 pm

Dashboard Model AE101 Coupe (Trueno / Levin)

Can not control the A/C ?
Only can run at “AUTO”, no LO and HI options…tempreture also can not be control anymore…

Yup…it’s because of this fella…
The A/C Power transistor …located at the A/C Blower, under the dashboard. It controls the output voltage of the blower.

AE101 power transistor part number

Gearbox, 20V RelatedSeptember 12, 2007 9:46 am

Take a peek into our local custom clutch plate from BRClutch…formerly known as Kianleong Clutch
 

6pad carbon full racing clutch
A closer look into the springs…
Clutch friction material
Pair up with this normal clutch cover, as mentioned on the box. Product Code : TYC549 OD : 212 ID : 140 PCD : 250 : For Toyota C52 Gearbox, AE101 (Short Ratio) might be the same for C56 GB (AE111)

Comparing…

Differences between stock setup (top set) and the new setup (new set, BR Clutch and Exedy Clutch cover) .
Silvertop flywheel (left) and Blacktop flywheel (right)
Silvertop flywheel (left) and Blacktop flywheel (right)
Silvertop flywheel (left) and Racing Flywheel (right)…Sweetttt !!!

 

The Results : Smooth engagement, no harsh, moderate on the clutch release and good grip…the starter not so strong…worth it… Next Project, need to install thier new product, BRclutch double pressure racing cover

Both BRClutch product, Full racing clutch disk and double pressure racing cover has a 1 year warranty on crack n damage…but burn out n normal worn out not warrantied… For more info please contact Brian , +60125206007, Location Ipoh, Malaysia. For review on other variety of product, please refer to this : My-Acoustic

Others, Toyota News, Video, 20V RelatedAugust 31, 2007 8:45 pm

It was held in Okayama International Circuit in rural Okayama, Japan.

Without counting them all, it seemed as though at least 250 AE86s made the trek out to OIC and that isn’t including the ones scattered around the parking areas surrounding the circuit.

For me so far, this is the most biggest meeting or gathering for AE86 I’ve ever heard…gee I wish I was there…

So enjoy the video…turn up the volume…and listen to the trademark sound of 4AGE engine with quad throttle…


For full coverage video and lots of cool pictures, please visit 7Tune , and awesome site.